灌裝知識

液體灌裝過程中如何確保新瓶子/瓶蓋形式快速無誤地旋蓋封口？

在液體灌裝行業(yè)中，新瓶子/瓶蓋形式的快速無誤旋蓋封口一直是生產(chǎn)過程中的重要環(huán)節(jié)。這不僅關(guān)系到產(chǎn)品的包裝質(zhì)量，更直接影響到企業(yè)的生產(chǎn)效率和市場競爭力。斯拉克集團憑借其卓越的技術(shù)實力和創(chuàng)新精神，為液體灌裝行業(yè)帶來了高效、精準的灌裝旋蓋一體機，為行業(yè)樹立了新的標桿。
斯拉克集團的灌裝旋蓋一體機以其高效、精準、穩(wěn)定的特點，為液體灌裝行業(yè)帶來了革命性的變化。它不僅提高了企業(yè)的生產(chǎn)效率和市場競爭力，更重要的是，它為消費者提供了更加安全、可靠的產(chǎn)品保障。相信在未來，斯拉克集團將繼續(xù)引領(lǐng)液體灌裝行業(yè)的技術(shù)創(chuàng)新和發(fā)展。
1. Anticipate already your future format

To ensure the durability of all toolings and avoid costly mistakes, ?your supplier must consider the Nominal Values of your machine’s settings for every new tooling study.

It is also important to record all your tooling designs, their associated containers, as well as the assembly of your machine during its lifecycle. This greatly facilitates tooling design regardless of the complexity of your bottles and caps.

Your machine’s digital twin

Your machine’s digital twin

Your machine’s digital twin ensures the interchangeability of your tooling.

Make sure that your supplier can deliver toolings year-round and respond very quickly when your productivity is impacted. As such, prefer a supplier with LEAN processes.

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2. Ease the work of your production staff

Choose a partner who not only knows your equipment but also your business constraints, to ease the implementation of your new toolings.

A competent technician on your machine will be able to check the proper adjustments of the tooling and can also provide operator training with the manufacturer’s manual.

If needed, the technician could also look for more comprehensive performance improvements.

To speed-up format changeovers, request compatible tool-free changeovers toolings.

“Puzzle” tooling

“Puzzle” tooling

Original supplier approved multi-format solutions (puzzles, indexed starwheels, multi-tracks…) improve the ease of use.

3. Reduce issues thanks to digitalization

Light packaging and / or complex shapes can be damaged by generic toolings that are not adapted to your machine.?Relying on properly toleranced 2D plans and 3D files is a must, but not enough to ensure quality circulation.

Bottles scanned

Bottles scanned

Your bottles must be scanned, empty and full, to identify any deformations and differences.

Scanning makes it possible to identify the hard points of your bottles and to measure their topload. This ensures the proper grip of your packaging and their smooth closing.

3D simulation of your moving packaging

3D simulation of your moving packaging

3D simulation of your moving packaging ensures a smooth flow that handles your packaging gently.

All these studies help determine the ideal choice of anti-spin system and the fine adjustments of your capping turrets.

“ In the critical context of a new product launch, you must consider not only the technical skills of your supplier, but also its in-depth knowledge of your environment and your production equipment. To this end, working with the original equipment manufacturer of your machine offers you the highest quality and lowest risks.
“

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